Hennecke-HK130

Hennecke HK130

Offer for Sale

Thank you for expressing interest in our remanufactured metering equipment. Based upon your request, we are pleased to provide you with the general machine specifications and proposal for:

One (1) Remanufactured, 2011’ Hennecke model

HK Topline 130/130 Serial # 202739

An operation manual with prints, drawings and program are provided in both hard copy and on thumb drive.

The TopLine HK two-component metering system is designed for easy access to all componentry and the highest standards in process repeatability and reliability in a high production environment.

Machine components, including pump groups, mix head hydraulics and filters are mounted on one heavy duty welded frame. Chemical tanks, heat exchanger and auto fill are mounted on a separate steel welded stand. It is supplied with a free standing control panel. The system is designed for trouble free installation and easy access for maintenance.

The metering system is designed for processing two component, non-filled Polyurethane chemical systems.

The system was shut down in good running order in late 2016’ and had purge material ran through it. It will be completely gone thru and cleaned and brought to original specs of operation and functionality. It is a fully loaded machine with about every option available, See Machine Specifications below. Please allow 4 to 6 weeks before run off can be performed at our facility. All of the following specifications will be verified at that time.

Machine Description

Overview

Item No. Description

101 Scope

This quotation is for a high pressure metering and dispensing machine capable of delivering the following: ~8-42 lbs/min at a ratio of 1:1 at up to 2800 psi and a specific gravity of 1.0.

Materials shall be non-filled and non-abrasive.

General Metering Machine Specifications:

Pump Range

Ratio Range

Viscosity Range

Temp. Range

Polyol

35 – 160 g/s

1:5 to 5:1

600 – 1800 cps

70° - 90°F

Iso

35 – 160 g/s

1:5 to 5:1

100 – 600 cps

70° - 90°F

Outputs listed above are based upon a fixed motor speed of 1750 rpm and a specific gravity of 1.0 g/cc for the Polyol and Iso.

Metering Accuracy:

± 0.5%

Maximum Throughput:

324 g/s @ 1:1 ratio

Typical Ratio:

1:1 (Polyol:Iso)

Typical Operating Temperature:

80°F (± 2°F)

Power Required:

480V / 3Ph / 60Hz

Shop Air Required:

8 cfm @ 80 – 120 PSI

Tank Station

Item No. Description

201 Tank station, 65 gal. cap. 150 psi operating pressure (Poly / Iso)

Useful capacity 60 gallon double-walled for temperature control with unpressurized water; outer wall, lid and inner shell made of mild steel, as a modular unit, consisting of:

1 decentralized tank control

1 temperature control unit with heating (6 kW) and cooling system for cooling by means of cooling water at about 55°F per optional chiller unit

1 standard stirrer incl. gear motor 1/3 HP / 60 Hz

1 filling level probe, installed in the tank lid for a continuous filling level measurement, display via the machine control panel

1 conditioning unit with reducing valve and components, for dry compressed air or nitrogen

1 safety valve for components

1 safety valve for temperature control water, 45 psi fixed-setting

1 shut-off valve in the suction line to the metering machine

1 opening for manual refilling

1 drain valve for tank emptying

1 pipe connector for releasing the tank pre-pressure

Note: These fumes need to be exhausted by the customer’s exhaust system or discharged to the outside.

202 Tank Insulation for 65 gal. Tank (Poly / Iso)

Consisting of mineral wool mats and galvanized steel sheet cover or sheet type foam insulation

203 Circulating pump (Poly Only)

For feeding the PUR component from the work tank through the heat exchanger and back, capacity about 5 gpm; completely piped, incl. the required additions to the electrical control system with magnetic coupling, i.e. no shaft seal and no leakage

Tank Station (Cont.)

Item No. Description

204 Heat exchanger (Poly / Iso)

Mounted firmly on the tank station, with rigid tubing

Equipment for 1 component:

1 heat exchanger, heating / cooling capacity per pass approx. 4.5 ton at a cooling water temperature of 55°F and the component in the heat exchanger. Please refer to Item #201 for temperature control unit.

1 piping system for the installation of the heat exchanger into the component return line, incl. the required valves

1 assembly set for connecting cooling water supply and recirculation

205 System for automatic transfer from totes or drums (Poly / Iso)

See Options section at end of document.

206 Auto Fill Air Operated Diaphragm Pump (Poly / Iso)

See Options section at end of document.

209 Air Dryer

A heatless, regenerative air dryer supplies dry air for blanket pressurization of the two day tanks.

- 10 SCFM

- -40°F dew point

Included are a coalescing filter with automatic drain and a particulate filter.

Metering Machine

Item No. Description

301 High pressure metering machine (Poly / Iso)

Max. output quantity at volumetric formulation ratio A:B = 1:1 (about 300 cm³ of mixture per second at 60 Hz)

The metering machine is mainly composed of the following assemblies:

1 metering unit for Polyol, with:

1 metering pump type RHL C04, corrosion-resistant, max. delivery rate 160 cm³/sec

1 3-phase motor 5 HP at 1760 rpm

1 edge filter, corrosion-resistant design, on the suction side

1 electronic pressure transducer with digital display incl. min. monitoring, on the suction side

1 electronic pressure transducer with digital display incl. min./max. monitoring, on the delivery side

1 relief valve, made of special steel

1 gear type flow meter

1 metering unit for Isocyanate, with:

1 metering pump type RHL C04, corrosion-resistant, max. delivery rate 160 cm³/sec

1 3-phase motor 5 HP at 1760 rpm)

1 edge filter, corrosion-resistant design, on the suction side

1 electronic pressure transducer with digital display incl. min. monitoring, on the suction side

1 electronic pressure transducer with digital display incl. min./max. monitoring, on the delivery side

1 relief valve, made of special steel

1 gear type flow meter

1 low pressure recirculation system for a cycling recirculation of the components at low pressure

Metering Machine (cont.)

Item No. Description

302 Automatic flow rate adjustment device (Poly / Iso)

For the automatic adjustment of the recipe for metering machines with a drive capacity of the motor to be controlled of up to 5 HP.

With speed controller for the drive motor of metering pump; with frequency converter.

303 Magnetic coupling for RHL C04-type metering pump (Poly / Iso)

As leak-proof and maintenance-free sealing for the pump drive shaft by means of hermetically sealed metallic canister between motor and pump part of the coupling.

304 Hydraulic Unit

Hydraulic unit with pressure accumulator, valves, oil cooler and accessories.

305 Mix Head

One (1) hydraulically operated K-M MK8-12ULKP-2KV V-80 L-type mix head is provided with this machine.

306 Mix Head Hose Bundle

One (1) Mix head hose bundle fifteen feet (15’) OAL adequately sized for typical production following receipt of chemical data.

Metering Machine Controls

Item No. Description

401 Electrical control for metering machine

Consisting of:

1 electrical control cabinet with the complete system for machine and mix head control, incl. monitoring equipment, with:

Ø Siemens control system

Ø Siemens HMI operation terminal (human-machine-interface), for entering metering programs and machine parameters and displaying status and error messages in plain text.

Ø Foaming recipes for mold use (number TBD). A value for the requested quantity and ratio of the Poly and Iso can be entered for each metering recipe. Upon shot triggering, the corresponding speed is adjusted on the motor of the metering pumps by means of the frequency controller.

Automatic cleaning cycle for mix head piston and cleanout pistons.

Intermittent switching system for automatic cycle recirculation of the PU components during pauses; can be preselected if required

Shot simulation (complete metering program without foaming)

Audible and visible collective fault indication

402 Process data analysis for the metering machine

This hardware and software enhancement to the standard control system provides user-friendly data collection for the metering machine relative to the clamps.

Functions:

Pre-set of values for flow rate, ratio, temperature and pressure relative to each clamp

Tabular view of last (TBD) shots for the following:

Mold number

Shot number

Shot Date and Time

Pour time

Part weight

Ratios

Polyol and Iso flows

Polyol and Iso pressures

Metering Machine Controls (cont.)